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Squeegee Making

Squeegee (in progress)

So two years ago I managed to acquire this long piece of rubber that would be perfect to make screen printing squeegees out of, but, you know, I’ve been busy making buttons and drawing on eggs, so I never got around to making the squeegees.

OK, the real reason I didn’t make the squeegees is because I couldn’t figure out a way to do it and actually have them look good and function well. That’s where Milwaukee Makerspace comes in…

I first started by asking some questions about cutting grooves into wood. That led to learning about dado blades (which are quite expensive!) and eventually about routers, and router tables, and how to use them (properly!) to cut grooves.

So last night I cut my first groove, slid the piece of rubber into it, and I’m this much closer to my first squeegee.

Squeegee (in progress)

I still need to drill some holes and get some t-bolts in place, but I’m on my way to having a collection of different sized squeegees.

When I worked at a screen printing shop, we had about 30 of them in various sizes. We’d pick one that matched the size of the artwork. It’s also handy to have a bunch of squeegees around, since there’s a 4-color screen printing machine at the Makerspace, and you’re gonna need one for each color.

(Oh, I also posted about this over at the newly launched Milwaukee Makerspace web site. I may post there from time to time as raster.)

Also worth noting, I celebrated this small victory by riding Mr. Overbeck’s scooter around the parking lot at high speeds, and then listening to the craziest noisebox I’ve ever heard courtesy of Mr. Bastyr.

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Kitten-Proof Wiring

Charlotte

This is Charlotte. Charlotte is a kitten. Kittens are cute. When Charlotte is good, she eats out of her food bowl. This is what a kitten should do.

Chewed USB Cable

Sometimes Charlotte is bad, and chews on things she should not chew on, like a USB cable. Bad Charlotte! I’m now out one USB cable.

Luckily, that was just a USB extension cable, and not the iPad cable that was plugged into it.

Since Apple is a little picky about who can manufacture iPad cables, I’d prefer not to have to buy replacements unless I really need them.

Tubing + X-Acto Knife

Luckily, my local hardware store has this great tubing that is just 23 cents per foot, and I’ve got an X-Acto knife.

My plan was to just slice the tubing open and then push the iPad cable into it. Simple enough, right?

In my first attempt I tried to use a steel ruler to get a nice straight line on the tubing, but that didn’t really work, and it was much easier to just freehand the cut. I will warn you that I have a BFA in Graphic Design, so I’ve been using X-Acto knives for well over 20 years. If you’re not as handy with them, be careful when you cut your tubing.

Kitten-Proofed

Here’s our new improved cable, with a protective covering. I showed it to Charlotte and she tried to chew on it, but either she didn’t like the taste, or figured out she was not going to chew through it. Either way, I win.

Kitten-Proofed

One tip: when you cut the tubing to the length you need, cut it just a bit longer, so you can cut it to the exact length after you’ve fed the cable into it. I managed to cut the first one I made just a little too short, though it was easy to fix with a very small piece of tubing added to the end, and then held in place with some clear tape.

I’m hoping once Charlotte is out of her “chewing” phase I can do away with the tubing, but for now, it works quite well.

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Another Button

(Another) Button

Button Parts

I totally failed…. I said I was going to try to go a week without making anything, and then I ended up finishing this button I was building.

And yes… it’s another button.

Oh well, I tried!

At least I didn’t paint this one. Really, that’s the most time consuming part of building one of these. (This one is going to someone else, so they may be painting it.)

NOTE: Need a button? Now you can buy one! Visit raster.etsy.com.

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The Photo Booth

Last year I was invited to a co-worker’s wedding. And, since so many weddings nowadays involve being creative on a budget, they had a photo booth there that they set up themselves using Sparkbooth, a great little Adobe AIR-based application. A few weeks later we were having our annual work party, and I was tasked with making a photo booth a reality. Since then I’ve been working on building a better photo booth experience.

NOTE: Need a button? Now you can buy one! Visit our store or Etsy.

For the first one I set up, I used my MacBook Pro. We connected a Sony PD-150 video camera via FireWire and selected it in Sparkbooth rather than using the built-in iSight camera. (The iSight is a small camera, with a tiny lens, so the video camera ended up providing a better image.) We also put a little sticker on the space bar that said “PRESS HERE TO TAKE PHOTOS” and hoped for the best. It worked, but there were just too many moving parts to deal with, like the camera on a tripod behind the MacBook, and a light clamped onto the tripod. It wasn’t elegant.

The Sparkbooth software is great and provides a ton of features, including the ability to upload photos to Flickr, Facebook, Tumblr, Posterous, or a dozen other sites. There are some optional features that would require a keyboard—if you prompt people to enter their name, email, a comment, or choose if they want the image uploaded or not—but the main interaction is through pressing the space bar to start the picture-taking process.

If you need a space bar, you may need a keyboard… unless you build something that can emulate a space bar. When I saw The AWESOME Button on Make, I knew what I had to do. I had to build a button.

Ready for Pushing
The Button

The button is simple, and built into a metal case. It should stand up to abuse that a normal keyboard might not, and it’s pretty simple. You can’t really press the wrong button, there’s only one.

Once I had the button, I set about getting my old iMac set up as the photo booth machine. Not being happy with the built-in iSight (the iMac is about 4 years old, and it’s definitely not as good as the latest round of iSight cameras), I ended up taking the Canon ZR800 from Time Lapse Bot and using that. It worked OK but wasn’t ideal. I didn’t want to have to deal with a tripod and more cables, etc. (I even ended up testing a floor-mount camera holder I built which took pictures of shoes for a specific event—don’t ask!)

Ultimately I settled on using a Logitech HD Pro USB Webcam C910. Its image quality is much better than the iSight, and there’s just one cable to plug in. Just one problem… while it worked fine with my MacBook, no matter what I tried, I could not select it in Sparkbooth on the iMac. I tried everything, including different versions of Adobe AIR, different versions of Mac OS X, reformatting the drive, a clean install… nothing would work. I ended up disconnecting the built-in iSight thanks to some help from iFixIt.

The Photo Booth
The Completed Photo Booth

So I now had the button and the camera. I then needed something to hold it all together. I wanted a stand to put the iMac on that was about the right height for a “typical human being,” and by that I mean: about my height. (You can also easily adjust the camera by just tilting the iMac a bit.) I ended up building a simple pedestal out of plywood and painting it white. I used thin plywood to save on weight since it needs to be somewhat portable. You can’t see it in the photo but the back has been left open, and there’s an internal shelf for the keyboard and mouse. I keep those handy in case of trouble, or if I need to change any settings in the software. The shelf actually helps structurally as well.

For the light, I used a small IKEA clamp light (you’d be amazed how hard it is to find a small, good-looking clamp light.) There’s an L-shaped piece of plywood behind the iMac that’s held onto the stand with a c-clamp. It works for now. I may upgrade the light in the future.

Booth Photos
Photos from the Booth

Here’s a selection of photos from the first official use of the Photo Booth. (Yes, there are two Munchkins on the back wall—it was a “Wizard of Oz” themed party.) I’m asking for a bit of forgiveness in calling this a “Photo Booth” at this point because, while it does take photos, there isn’t an actual booth yet… I need to save something for Phase II of this project…

Stay Tuned!

NOTE: Need a button? Now you can buy one! Visit our store or Etsy.

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Simple Sandbags

Typically when we do larger video shoots we hire a grip truck, and the grip truck is loaded with stands, and scrims, and lots of sandbags. Mmmmm, sandbags!

The sandbags are pretty nice. Thick canvas with strong handles, and pretty darn heavy. Of course if you make your own sandbags you can make them smaller and lighter, or bigger and heavier. Customize them as you wish!

Here’s my recipe for simple sandbags:

  • Sand
  • Plastic bags
  • An old pair of pants
  • Cord

It’s pretty simple really. Take a plastic bag, and put some sand in it. Tie it shut. Put it inside another plastic bag. (Try to get all the air out of it if possible.)

Once you have the plastic bag the size and weight you desire, find an old pair of pants. Cut the legs off. Make sure they are long enough to fit the plastic bag into.

Slide the bag inside the pant leg, and tie up the ends with some cord. That’s it.

Simple Sandbag

You could actually sew the ends shut, but then you need a sewing machine, and you need to know how to sew, and then these aren’t really “simple” sandbags anymore.

These also don’t have any handles, but again, we’ve kept it all pretty simple.

Simple Sandbag

Your new sandbags are now ready to hold your stands down, weight down your dolly, or be used as a makeshift cinesaddle.