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A Coat Hook

Coat Hook

I recently (temporarily) changed offices at work, and with the new office came a new door, and this door has no coat hook! Because I couldn’t drill a hole in the door or mar the surface in any way, I needed an “over the door” style coat hook. Ah yes, the classic coat hook. Adrian Bowyer made one back in 2008, so I decided it was time to make my own.

OpenSCAD Coat Hook

I took a quick measurement of the door to determine how wide it was. I then fired up OpenSCAD and made a bunch of “cubes” of various shapes and sizes, some rotated 90 degrees, but all in all, a pretty simple OpenSCAD model. One thing I did do was add in the “door” based on the measurement I took, so I could see how the coat hook would fit around it.

Plate Coat Hook

After compiling it in OpenSCAD, I exported the STL file, and at this point I usually use Gary Hodgson’s STL Viewer to take a quick look at the file and make sure it’s oriented correctly.

G-code Coat Hook

After viewing the STL file, I use Slic3r to generate the G-code, but hey, let’s check out the G-code while we’re at it! Joe Walnes wrote a great web-based G-code viewer you can use online, or download and run locally. If you want a somewhat improved version, Jeremy Herrman’s got a viewer and some code for you.

Working Coat Hook

Well, after all that generating files, and viewing files, I printed the file. It worked out well! Here’s a terrible photo of it preventing my shirt from falling on the floor. Success! The magic of a home 3D printer pays off again.

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Your 3D Printed Future

Robohand

While some people focus on 3D printing guns, other are making the world a better place, improving the lives of those around them, and just generally being completely freaking awesome.

Robohand is focused on developing open-source designs for mechanical finger prosthetics. Thanks to Makerbot generously providing two Replicator 2’s to the project, we are now exploring the ways in which 3D printing can be applied to our efforts!

Check it out on Thingiverse, or the MakerBot blog. And you, 3D printer operator, don’t be afraid of making the world a better place, or at least trying. Using technology to improve lives is a good thing. We need more of that in the world.

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Acetone Vapor Finishing

Safety First!

I decided to try my hand at this acetone vapor finishing method of making 3D printed parts smoother.

If you’ve seen 3D printed parts from a “fused filament modeling” printer, you know that there are tiny ridges in the prints. You can print at different layer heights for finer layers (and smaller ridges) but that increases your print time.

As you might be able to see in the image above, I placed a large glass jar on the print bed of my RepRap and cranked the heat up to 110° F. I had maybe 2mm of acetone in the jar. (2mm may not have been enough.) I waited until I could see the vapor cloud on the sides of the jar and then (with gloves on) placed the prints inside.

Here’s the results:

Skulls

Skulls

Skulls

You can see an untreated print on the left, and a treated print on the right. The treated print didn’t get quite enough melting to smooth everything out. (And yes, these were a challenge to photography!)

TARDIS

TARDIS

Another one… the TARDIS on the left shows the ridges while the right one is smoother. Note that the smoothing worked much better on the outer edges, and not as much on the inset parts of the print. It sure does make your parts shiny, though!

I’m sure I’ll keep experimenting with this technique, and hopefully start to improve it.

If you feel like seeing the original full-size photos, check the Skulls and TARDIS on Flickr.

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PIY vs. Buy

Camera Mount

PIY stands for “Print It Yourself” which is a little like “DIY” but involves things you can easily print on a home 3D printer instead of buying.

Remember last year when I made this hot shoe audio mount? Well, a few months back we picked up a Zoom H4n to use for some DSLR shooting, and for the quick & dirty stuff it makes sense to just mount the Zoom on the camera. I just printed another one of my mounts, added two nuts and a bolt, and had one we could use. They’re cheap enough that I could probably print 10 of them so we have spares on hand if needed and still come in under $20.

HS-1

The story doesn’t end there though… at some point I was looking up specs on the Zoom and wanted to check out the accessories and came across the HS-1 Hot Shoe Mount Adapter. It’s basically the same as the mount I made, except it’s probably metal, and it’s about $20 for one of them.

So this time around it was the opposite of my GoPro Frame. For that one, I saw the frame on the GoPro web site and sat down to design my own. For the Zoom mount I ended up making my own before I even knew they had one.

This is the amazing world we live in now… where open source 3D modeling software allows you to quickly and easily design something, and open source 3D printers allow you to quickly and easily print them out.

PIY is the new DIY.

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Printable Guns on WNYC

WNYC 3D Printed Guns

A few weeks ago I was interviewed by a reporter from WNYC for their New Tech City show about 3D printed guns.

I know a lot more about 3D printing than I do about guns, but since the two have intersected, the media is looking for people with knowledge in both subjects, and I guess I know enough about both to talk intelligently about it. :)

We are not yet at the stage in home 3D printers where you can just download and print a working gun. It may be 10, or 20, or 50 years out, but don’t worry about it, because the one thing I’ve heard numerous times in talking to various members of Milwaukee Makerspace is this bit from Have Blue:

The one point I try to make (and that they generally fail to grasp) is that if it eventually becomes possible to download a file from a website, feed it to a printer, and have a fully operable handgun a few hours later, the technology will have already impacted our lives in far more incredible ways.

Just think about that… We’re already making progress on printing human organs. Imaging printing a medical device that could save someone’s life, or medication, or your next mobile phone, or food, or any specialty tool you need. It’s potentially World Changing, so to focus on guns alone is just silly.

You can check out the episode on their site: 3D-Printed Guns and Violent Video Games, or listen using the embedded player below.