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Press-Fit Construction

Stabuilt Blocks

I’ve been looking into press-fit construction techniques for a while now, and I stumbled across this 1917 building set “The Embossing Co Stabuilt Blocks” yesterday. (Nice font, eh?)

Stabuilt Blocks

It consists of a bunch of wood blocks with round round holes and pegs that hold them together. (I know you’re probably thinking I’m a big fan of LEGO, or maybe TINKERTOY. You’re half right. I’m more interested in the design of these things, and in making my own than I am in building things with them. I’m weird like that.)

Stabuilt Blocks

I didn’t examine all of the pieces, but one of the longer pegs looked a bit off with the cuts on the end. Maybe many were off like that? It almost gave it a DIY look. The DIY aspect is what I liked about this set. You could (somewhat) easily make one of these yourself if you had access to a basic wood shop.

With digital fabrication techniques you can easily create your own press-fit set. In fact, it’s a thing. For MIT’s “How To Make (almost) Anything” class one of the assignments is press-fit construction.

Vincent Chow's Desktop Organizer/Decorative Art Piece

There’s not a good master index, but you can browse through some of the student work from the past years and stumble across their press-fit assignments. (2014, 2013, 2012, 2011, etc.)

If you don’t get lost in all the documentation of other interesting projects, check out this Fab Academy page about press-fit construction, which has even more links at the bottom.

I’ve got a few projects for 2015 that will rely on press-fit pieces, so if you’ve got any good links, send them my way!

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DIY Cell Phone

Laser-cut plywood and veneer case

How much do I love this DIY cell phone? Quite a bit! I’m not trading in my iPhone for this (yet) but I love the idea of being able to order parts from SparkFun and Adafruit and dropping in a SIM card and having a mobile phone for under $200.

I can also imagine that such hardware could be incorporated into various projects where voice or text communication could come in handy. I know that some folks attach phones to balloons or incorporate them into other remote monitoring systems… so what if you could extend this simple DIY phone hardware to be exactly what you want to fit your project?

I also love many of the other projects I’ve seen from the High-Low Tech group at MIT. (If only I could have met some of the people involved with the group while I was at MIT last month!)