Tag: cars

(Additional) Nerdy Derby Cars

Post author By Pete Prodoehl
Post date 2012-10-19

Great White

There’s a great post over on the Milwaukee Makerspace site about Milwaukee’s First Nerdy Derby, including some sweet video, but I’m mainly going to talk about my own cars here. :)

I spent a lot of time before BarCampMilwaukee7 getting ready for the event, but I also found a bit of time to fabricate a bunch of parts for people to build cars with, so I was down to the wire when it was time for me to make more cars. I already had Poundin’ Sand, my fully laser-cut car, but I wasn’t content to just have one car. (I had heard Jim R. from the Makerspace had five cars. He didn’t race that many, as I think one or two of them exploded during testing.)

My second car was titled “Great White” and was a 3D print of Mr. Jaws. I ended up kicking out some quick axle mounts in OpenSCAD and just hot gluing them to the bottom of Mr. Jaws. They probably weren’t on straight, but I didn’t take the time to care. In the category of 3D printed cars… I still came in second! Ed managed to build an amazing 3D printed car, and the worst (best?) part is, he pretty much had the same idea as I did, but he managed to succeed. (Print time and print failure were the two biggest concerns for both of us.) I ended up using stock wheels instead of the 3D printed wheels I made a few weeks earlier, which seems silly as I could have gone for a full-on 3D printed car… oh well.

RasterMobile!

My third car was the RasterMobile! which actually consisted of a block of wood from a real Pinewood Derby kit, turned sideways, with two holes drilled all the way through, and 5/16″ threaded rod with inline skate wheels attached. I had skate bearings that seemed to turn well, I had some weight and mass, and it was painted black with RasterWeb! stickers on it. What could go wrong!?

So how did my cars do? I didn’t expect much out of Great White, as it was really light, and the wheels were probably not completely straight. It rolled down the track, so that’s all I can report on that one. I still think it looked cool and was a neat idea. The RasterMobile! didn’t do as well as I expected. I thought it would fly down the track, and I suppose it did, but the mass of it probably slowed things down too much at the bottom. I did get a some satisfaction that Gary saw the skate wheels, ran to his car and ripped apart his inline skates just to try to beat me with my own idea. :) Oh, the RasterMobile! also had an accident where it jumped out of its lane, so that certainly didn’t help things.

So which car did the best? Surprisingly it was Poundin’ Sand that performed the best out of my three cars. I wasn’t sure the laser-cut wheels would be up to the task, and I questioned whether not gluing the 3 layers that comprised each wheel together was a good idea or not, but it did alright!

Poundin' Sand

There’s been talk of doing another race in the future, so I may not be done building tiny cars…

Tags bcmke7, cars, nerdyderby, plastic, wood

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Poundin’ Sand – Complete!

Post author By Pete Prodoehl
Post date 2012-09-04

Poundin' Sand

In my last post about my Nerdy Derby car, all you saw was a bunch of laser cut wood pieces… well, here’s the final car.

It’s almost dimensionally the same as a standard Pinewood Derby car. The body is constructed out of panels that were laser cut rather than a block of wood. Because it’s hollow inside, I filled it with sand. Why not lead? Well, someone else is already doing a car out of lead. I also though about marbles or something else that would roll around inside. I also thought about making one with acrylic and filling it with water.

The bottom has two pieces of wood attached so I’d have something to pound the nail into to attach the wheels. I glued the two piece together and then drilled a hole between them. (The wood is just 3mm thick, so layering made sense.)

I spaced the wheels the same for the front and back, so there really is no front or back… it’s the same either way. You’ll also notice I did a terrible job of placing the lettering. I just added it to the side panels without thinking about how the wheels would get in the way.

The wheels are also 3mm wood, and I’ve sandwiched three of them together to make each wheel 9mm wide. I was going to glue the layers together but I figured I’d just put them on and allow them to spin independently (if possible.)

If this car wins nothing besides the “laser cut wood filled with sand” category, I’m fine with that. I learned quite a bit in the process of building this, and if I build another car, I have some experience to build on. (I also managed to cut a big pile of wheels and have nails to fit them, so we can have supplies for people to make cars on the spot.)

Update: Files are now on Thingiverse.

Tags cars, lasercutter, makerspace, nerdyderby, sand, wood

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Nerdy Derby – Poundin’ Sand

Post author By Pete Prodoehl
Post date 2012-08-29

If you saw my last post about the Nerdy Derby we are planning, you probably figured at some point you’d see a car. Well, here’s my progress so far.

I cut the pieces from 3mm Baltic Birch plywood using the 60 watt laser cutter at Milwaukee Makerspace. Even the wheels are laser cut. I have no idea how well it will work, but I’m all for experimentation.

I’ve heard at least one person claim they will be building a car body completely out of lead, but I figured I already have plenty of sand around my house, so I plan to fill my car with sand, hence the name “Poundin’ Sand” (some of the runners-up included “Carl Sandburg”, “Sandoval”, “Sandy Bottom”, and “Adam Sandler”, but since “pound sand” sometimes means to engage in a futile activity, I thought it was fitting.

Besides, I’ve already awarded all the style points to Frankie for his belly tanker even though he’s not done yet, come on, just look at it!

Besides the glue to hold it together, the nails to hold the wheels on, and the sand, the rest of my car is 100% laser cut wood. I’m also planning another car that is (nearly) 100% 3D printed plastic. I’ve got some work to do on that yet, though the wheels should be done this week.

(Update: See the completed car.)

Tags cars, lasercutter, makerspace, nerdyderby, wood

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Nerdy Derby

Coming across the Internet via our old pal Matt Richardson is this thing called The Nerdy Derby which is, well, here’s how they describe it:

The Nerdy Derby is a no-rules miniature car building and racing competition inspired by the Cub Scouts’ Pinewood Derby. With a larger, more undulating track and no restrictions on the size of the cars or materials participants can use, the Nerdy Derby rewards creativity, cleverness and ingenuity.

So I thought this was a cool idea, and I think I’ve been able to convince some of the other Milwaukee Makerspace members that’s it a good idea, and we’re planning out first race.

We’re still nailing down the specifics on the track. We may use a standard issue track at first, or meld it with our own modified parts, TBD. Anyway, I’m hoping we can have at least one race on our own, and then we hope to bring it to BarCampMilwaukee7 on October 6th and 7th, 2012.

Car Kit

So start building your cars! And yeah, (almost) anything goes. (As long as it doesn’t damage the track.) Electronics? Cheese? Magnets? Whatever you can come up with.

It’s been quite a while since I’ve built a Pinewood Derby Car, so I thought I should brush up a bit. I ordered a standard kit, just to see it and get the physical dimensions. (And you can get a kit for less than $5.00 or if you want 10, they’ll come out to less than $4.00 per kit.)

But you don’t need a kit… all you need is something that will roll down the track. You got a box of LEGOs? Or something roundish? Go for it.

Axels and Wheels

I ended up getting a bunch of nails that are close enough to the right size, and I plan to try two things: laser cut a bunch of wheels, and 3D print a bunch of wheels. If I can make enough wheels, I’ll supply them to whoever needs them. As for the body of the car, we should have enough scrap wood at the Makerspace to provide plenty of cars.

You want in? Good. We’d love to have you in our race… Details to follow!