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MKE3DP – 3D Printer Fans Unite!

MKE3DP

As you may know, I finished my RepRap recently. But here’s the thing, you never really finish a RepRap. It’s a beast in need of endless tweaking. So yeah, it’s a never-ending project (if you want it to be) and I’m okay with that. I mean, once you get to the point that it works, you can start using it to upgrade itself. How many tools can do that!?

Of course you can actually make useful things, functional things, or just pretty things. There’s a lot a 3D Printer can do. I’ve only been at it for less than a year and I’ve still got a lot to learn.

So anyway, yeah, I’m really enjoying this 3D Printing stuff… so I figured, why not share it with others? So join us for the first Milwaukee 3D Printing Meetup! We’ll be meeting on Sunday, July 1st, 2012 at 1:00pm. We won’t be at our space because we’ve partnered with our friends at UWM for this one! Show up at UWM’s Kenilworth Square East Building, 3rd Floor; Room 368 on 1925 E. Kenilworth Place.

If you’ve got a 3D Printer, bring it, or just show up and learn about them. If things go well and there’s interest, maybe we’ll turn it into a regularly scheduled meeting.

(More info? It’s also on the Milwaukee Makerspace site and you can RSVP on Facebook if you want to see who else will be there.)

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Maker Business – I Heart Robotics

Plastic

In the spirit of my “Maker Business” posts (like The Real Costs and Lessons Learned) I’d like to point you at this post from I Heart Robotics titled Business Plan: 3D manufacturing. If you haven’t read it, go read it. Then come back here. I’ll wait.

Are you back? Good! Let’s go…

This is my favorite post of the week… and it’s only Thursday! For anyone wanting to get into a maker-related business, it’s a must-read.

The funny thing is, I’d seen one of these TriK Tripod Adapters for the Kinect before, because Mike printed it at Milwaukee Makerspace one day. (You could say I have an interest in various camera related mounting technology.) Yeah, that’s right, they guys who were selling this item also gave away the design for free to anyone who wanted it. Insane you say? The world I want to live in, I say…

This is an area I see open source hardware similar to open source software. Once a problem is solved, why not share the solution with everyone else, for free? You’re welcome to sell the software (or hardware) all you like, and letting other use it for their own use is a great side effect that costs you nothing. (Some could argue it costs you in potential revenue, but I won’t argue that right now.) It’s also worth noting that I Heart Robotics licenses the item with an Attribution – Non-Commercial – Share Alike license. For those unfamiliar with Creative Commons, a simple explanation would be that as long as you don’t make money by selling it, you can go nuts and make (and give away) as many of them as your 3D Printer can make.

This breakdown of costs is also worth studying.

TriK Tripod Adapter Costs 

 $0.384     8 grams Raw ABS Plastic
 $0.0182    1/4-20 Nut
 $0.222     Qty 4 Plastic thread forming screws 
 $0.124     2 x 1 1⁄4 x 3" Kraft Reverse Tuck Carton
 $0.015     2 x 2" White Laser Label
 $0.044     3 x 5" 2 Mil White Block Reclosable Poly Bag
~$3.75      NRE - Non-Reoccuring Engineering Costs
~$0.50      Labor - Push button, remove part, repeat
~$8.34      Printer operating cost

Total Cost $13.40/part

What can we learn from these numbers? Plenty! Some of these items are things you don’t really think about, like labor or equipment operating costs. For instance, I use a drill press in my basement to manufacture things. I don’t really add in the cost to run it for a few minutes per unit, but maybe I should. I also run a fan in my spray booth, and that uses electricity. The numbers might be negligible, but they do exist. (Oh, we also learn that Uline is awesome.) Update! Uline sucks. They helped fund an insurrection. I stopped using them years ago. See Also: refuseuline.com

Since I’ve been dealing with numbers like these in the past few months I’ve become a little more aware of people who complain about such things. I can see someone who owns their own 3D Printer saying “They want $20 for that!? It’s like 5 cents worth of plastic!” and while it may be just 5 cents worth of plastic (or less) there’s a lot of other costs involved. If you have the power to make one on your own, go for it! Either design one and make it, or in this case, download it and print it. I’ve learned that even if you carefully outline exactly how to do something and publish it on the Internet, there are still people who will (gladly) just pay you to do it all for them and then ship it to them, and for that I am grateful.

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iPhone Tripod Mount

iPhone Tripod Mount

Since the camera on the iPhone 4S is so good, more than one person has thought about mounting the iPhone on a tripod.

In fact, some guys did a Kickstarter campaign and got over $137,417 for the idea! And a bunch of other people designed things you could make on your 3D Printer to do the job.

The Glif

The problem with the Glif and most of these other phone holders is that they are designed to work with an uncased iPhone, and I tend to leave mine in the case all the time. I use an OtterBox case (It’s this one.) It’s grippy and rubbery, and since I wanted a tripod mount that would work with the case, I made my own. (Here’s a post that mentions an early version.)

iPhone Tripod Mount

This mount would probably work with almost any phone that uses a rubbery case, since it uses the grip of the rubber to its advantage to stay in place. You just gently tighten the wing nuts to hold the phone in place. There are nuts under the top piece of wood to prevent you from over-tightening.

iPhone Tripod Mount

Yeah, it’s basically two pieces of wood, two bolts, a few washers, nuts, and wing nuts. I may consider printing some knobs like I did here to replace the wing nuts. (And yeah, you’ll notice it’s the same screw method I used for my DIY Mouthpiece Puller.)

iPhone Tripod Mount

The bottom piece of wood has two small pilot holes to accommodate the two buttons on the side of the iPhone, so the buttons do not get depressed when in the mount.

iPhone Tripod Mount

The other tricky thing is how I mount the tripod plate to the bottom. I ended up getting a nut coupler, and then drilling a hole into the bottom piece of wood, and pretty much hammering in the nut coupler. It was too long so I had to hack saw it off to be flush with the bottom. Not pretty, but it does work.

Now that I’ve got this done, I should probably go back and do those test shots comparing the iPhone 4S camera to other cameras. :)

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Hot Shoe Audio Mount

Since I’ve got the RepRap I can start on some projects I’ve been meaning to tackle, one of which is printing some camera accessories.

Hot Shoe Audio Mount

Thingiverse is full of weird combos of objects smashed together, such as the Lepus Colberus (The Colberabbit), but you can also combine individual objects in other ways.

I grabbed this 1/4-20 Thumb Screw and this Nikon DIY GPS Holder and combined them into a new thing.

Hot Shoe Audio Mount

The nice thing about the “Nikon DIY GPS Holder” I printed was that I can see it being a generic part I can modify in the future. I can easily import the STL file into Google Sketchup and built on top of it. (I did find this camera mount accessory, but the assembly was a little more complex than I wanted to deal with.) It did take a little bit of work with a file to get the part to fit the hot shoe on my Nikon, but that’s probably a good thing. I got it to fit just as snug as I wanted after minimal filing and sanding.

Hot Shoe Audio Mount

I’m still calling this one a prototype. I ended up drilling out the hole for the bolt, and I cut the head off the bolt to be able to make it all fit together. It works, but I can see some improvements for next time. (I’m also expecting better quality from the RepRap as I get better at calibrating and operating it.)

Hot Shoe Audio Mount

Here’s the mount on the hot shoe of my camera. I haven’t done a ton of video shooting with the Nikon D3200 yet, but I know that most DSLR microphones are not very good, and secondary audio is pretty standard, so by mounting the Zoom H2 on the camera I can get better audio, and I can also monitor the audio, which you can’t do with the Nikon D3200. (The Nikon D800 does allow you to monitor audio from the camera, but we still haven’t received ours.)

So besides two nuts and a bold, there’s probably 10 cents worth of plastic. I think this shows the power of 3D printing in making things you need. I wouldn’t have been able to make this out of wood or metal very easily, but a 3D printer and a hardware store made this a pretty trivial project.

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Minority Report

Wisconsin

Hi, I’m the minority.

I know that hearing a white male who identifies as a heterosexual saying he’s the minority may sound odd, but that’s how I feel.

There have been rare times in my life I’ve felt like I was in the majority, but overall, I think I’ve been in the lesser half. Most people in Wisconsin love football, and love beer, and use Windows, and voted for Walker, and do all sorts of stuff I don’t do. Life goes on, and that’s fine.

My problem is that I’ve got friends that are not males, and don’t identify as heterosexual, and I don’t think it’s right that they aren’t treated as I am, and are not given the sames rights as I am. I’ve got friends who are teachers, who have made sacrifices because they believe that educating our youth is important, maybe more important than another career that might pay more money.

I feel like those on the right are concerned that someone is getting something they don’t deserve, while my own point of view is that I’m concerned that someone else is being denied something most others get. That “something” being the things I get because I’m a white male heterosexual.

I’m not a greedy person. I don’t live in a fancy house (I don’t even own a house) and I drive a crappy old car that frequently breaks, and I still eat Mac & Cheese and peanut butter sandwiches all the time, and I fine with all that. I guess what I’m not fine with is telling women that they should make less money than I do for the same work, or telling LGBT folks that they can’t have the same rights I do, or telling teachers that they’re lazy and trying to steal my tax money.

Maybe I’m just an optimist, and like to try to see the good in people instead of assuming the worst and living in fear that someone will get more than they should, and by that happening I’ll somehow get less than I should.

So yeah, I’m in the minority again, and that’s fine, because I’m used to it, but I still wish there was a way for everyone be treated equally, and beyond all that, I’ve got one request for you: please don’t be an asshole.