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Laser. Cut. Wood. (Part II)

Laser Cut Box

In our last adventure cutting wood we had success! And it was good… So I decided to try the awesome BoxMaker again and I’m pleased with the result as compared to the previous attempt.

Above you’ll see the template I created from BoxMaker with a light bulb on one of the faces. I got the original bulb from OpenClipArt and tweaked the SVG file in Inkscape until I was pleased with it. (I may still need to adjust a few of the thinner areas, but I definitely like it.)

Bulb Box

In the next image you can see the results of the cut. This is using 3mm Baltic Birch plywood, which I highly recommend for the 25 Watt Laser Cutter that Milwaukee Makerspace has.

There’s actually one extra piece in the lower center which you’ll notice has straight lines, and is not part of the box, but this is the interesting part…

One thing about using the laser cutter is determining what settings to use. For this cut I used 100% power with 3.2% speed. It takes a few passes to complete the cut (maybe 4 or 5) but it works. I found that at slower speeds there is a higher risk of flames (which are bad!) and you can char the wood a bit too much. I actually didn’t care about the charring as I will be painting this box, but if you want less charring, up the speed a little bit, and know that you will need more passes.

Burninator

Oh yeah, the interesting part! In the image above, I’ve highlighted two areas. In the bottom red rectangle you’ll see a lot more charring. This is due to the long straight line that the laser cutter follows when cutting. I noticed that the notched areas, with lots of small short lines, had much less flame, while the long continuous lines had a lot more flame. (It was still within an acceptable amount of flame, but this is why I didn’t want to go lower than 3.2% for the speed.)

So I’m definitely calling this one a success, if only due to the fact that I’m pretty certain I’ve got good settings to use when cutting 3mm Baltic Birch plywood.

Also, lasers are awesome!

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Maker Business – Community

Create a community to support and enhance your products

Rule #7: Create a community to support and enhance your products.

I haven’t really created a community (yet) and I’m not entirely sure I’d be able to, but as it is, I’m trying to service an existing community… the users of Sparkbooth.

Now I didn’t just jump into this existing community with the idea that there was money to be made… I’m a Sparkbooth user, and in solving my own problem I’ve also solved the problem of other Sparkbooth users. (And yes, I’m not the only one.)

I’m hoping members of the community support my product, and as for the enhancing part, well, that may happen just as a result of having customers. I’ve already thought about ways to make things better (the product and the process) as well as some alternatives that may be of interest to people.

Of course, there’s this bit regarding customer support:

Get it right and you can have a community rooting for you. Get it wrong, and you’ll have a virtual riot on your hands.

Hey, no pressure, right!?

(See all the posts in this series: Begin, Stock, Buy Smart, Basic Rules, No Leeway, Be Open, Community, Manufacturability, Marketing, Shipping, Lessons Learned, The Real Costs.)

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Maker Business – Be Open

Be as open as you can

Rule #6: Be as open as you can.

I think for this current project (the USB Button) I’ve been pretty open, especially since the original post that spawned this whole thing laid out the components, instructions, and code to make what I plan on selling.

Could I be even more open? Probably, but right now I’m more focused on getting the product out there, and seeing if people will buy it (and it looks like some people already want to.)

Here’s a fun bit from Rule #6.

If someone else decides to use our files, make no significant modifications or improvements, and just manufacture them and compete with us, they’ll have do so much more cheaply than we can to get traction in the marketplace.

If they can do so, at the same or better quality, then that’s great: the consumer wins and we can stop making that product and focus on those that add more value (we don’t want to be in the commodity manufacturing business).

Now, in my case, someone could easily do it cheaper. Well, I guess easily is an opinion. But again, if someone does all the work, and produces a decent product at a lower price, then good for them! And as mentioned, the consumer wins. (I’d probably even buy one!)

I’ve already got a guy who is telling any potential customers that they can just go to ebay and buy “one of these” for super-cheap.

buttons

By “one of these” he is referring to a plastic USB footpedal from China. I’m not trying to brag, but the button I’m building is all quality parts, and it’s in a die-cast metal enclosure, and it looks really nice. (Well, I think so.) If you’re running a photo booth at a wedding do you want a cheap plastic footpedal or something that looks awesome? Sure, you can rebuild the footpedal to look awesome, but not everyone wants to spend the time (or has the skills) to do so.

I thought about ignoring the comment from Gary, but hey, more power to him! I’m not going to ignore it, I’m totally going to talk about it, and link to it. How’s that for open?

(See all the posts in this series: Begin, Stock, Buy Smart, Basic Rules, No Leeway, Be Open, Community, Manufacturability, Marketing, Shipping, Lessons Learned, The Real Costs.)

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Maker Business – No Leeway

You get no leeway for being a Maker

Rule #5: You get no leeway for being a Maker.

Hmmm, so part of Rule #5 says “The customer is always right. Even if they’re being a jerk” which causes me some concern, and here’s why. When I first published the code and instructions for my button I was more than happy to answer questions on the blog post, and even via email, because I’m all about being open, and sharing, and helping other people make awesome things… that’s just who I am. But… I’m also a business, and yes, I do need to make money, and yes, I do try to make customers happy, but I do realize I can’t do it at the expense of the company itself. If this whole endeavor goes down the tubes and makes my life a living heck I’d like to think I could walk away from it. (People who know me are now laughing, knowing that I’m terrible at quitting and tend to keep things going way too long on occasion.)

All that said, I don’t expect any leeway for being a maker, but I guess I am hoping for some leeway because I’m just one guy trying to help people out by providing a product they want. I’ll go above and beyond to help customers if things don’t work right, and I hope they’d be understanding of the fact I’m just a small business trying to make simple things, and not some huge corporation trying to make a million dollars. Maybe that’s my expectation because that’s how I look at things. I do tend to give makers leeway because I usually believe that they are in business doing what they are doing more for the love of it than for the money, and I value that, and want to see them succeed, and if it means I give a little leeway, than so be it.

So going back to “The customer is always right. Even if they’re being a jerk” line… I try really hard not to be a jerk customer, and I just hope other people do the same thing.

(See all the posts in this series: Begin, Stock, Buy Smart, Basic Rules, No Leeway, Be Open, Community, Manufacturability, Marketing, Shipping, Lessons Learned, The Real Costs.)

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Sunday Soldering


Buttons

Today’s Maker Business involved some early morning soldering. (What else would I do at 7am?) Next up is programming, and then I need to drill out all the enclosures. (I’m hoping to do that later in the day.)

Oh, I also built a spray booth this weekend since I’ll be doing a bunch of spray painting. (We also use spray glue in the basement, and this should make that a little less messy.)