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A Maker’s Perspective

Laser-cut wood

I was at Milwaukee Makerspace, using the laser cutter (that I adore so much) and another maker asked me some questions, and then offered their thoughts. This was nothing new, and it’s a welcomed thing. Often you’ll get suggestions or ideas for future projects (or the one you’re currently working on.)

The maker was looking at what I was doing (making a laser-cut spool) and said he would probably use a band saw to cut the wood, and find a large dowel to put in the middle. That’s definitely one way to do it.

He guessed about how much time I spent on my method, and if you count the file-diddling his estimate was probably low, and I’m fine with that.

Testing...

But hey, it’s all about perspective, right? I’m comfortable with software, and I like learning and designing things, so I don’t mind picking up new skills in solid-modeling and file conversions. These are skills I’d like to improve, as I plan to use them again and again. If I was just picking up a piece of wood and going at it with a saw… that’s not very enjoyable to me. I’m also not very good at it.

Spool

So instead of just finding a piece of wood and making it work with a saw, I prefer the process I took. I found something close enough to what I wanted, modified it to be exactly what I wanted (and along the way got help from another maker (Gary) and learned more about OpenSCAD) and after some tweaks I should have a repeatable process that will allow me to make as many spools as I want with relative ease. Since I’ll be sharing my files, it also means that others can make the exact same thing. To me this is powerful stuff, and while dumb power tools have their place, the smart tools (design software + CNC machines) offer so much more.

I’m also contributing to a community of makers who share their work, make derivatives, suggestions, and mashups of their work, and allow anyone else to do the same. I’m into that stuff, so yeah, that’s my perspective.

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Scrabble Coasters

Laser-etched coasters

I finally finished these Scrabble coasters I’ve been working on forever. There were so many issues with this project, I’m calling these beta and plan to completely redo them. This is all fine though, as I spent some time this weekend explaining to the kids that screwing up and doing things wrong is all part of learning. Fail faster and all that. I’m pretty sure that the next version of these coasters will not have all the problems that this version had.

Laser-cut coasters

So what were the problems? Well, for one thing, I’ve really got to remember to sand the wood first! Yeah, like, before I etch it. Not a huge deal, but I think they’d look better if I had sanded first. As for the backing, I first thought about using cork, but decided against it but then I had to use cork to cover up the mistake on the back of using the wrong wood stain. The cork was not easy to cut, and there are some rough edges. I used a lot of X-ACTO blades in the process, but I think this cork may have been aged a bit too long. As for the wood stain, the wrong stain nearly torpedoed this project. Lesson learned? Test the stain on scrap wood. Besides all that, I think they turned out pretty good.

Oh, while I was using the laser cutter at Milwaukee Makerspace Shane commented that the letters looked a little rough. I had to explain that I didn’t just type up the letters in CorelDraw, I actually scanned real Scrabble tiles, as I wanted these to be authentic replicas, only much larger. I probably didn’t get the color quite right, but again, I’d like to redo the whole project. A deeper/darker etch may be in order next time, and I’ve got another idea for the backing/feet.

Glass on coaster

But do they work? Yes! Surprisingly enough, the glass did not tip over or go flying off the coaster, though honestly I think gravity had a lot more to do with it than my skills at making things. Still, I’ll count it as a success. :)

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MKE3DP – 3D Printer Fans Unite!

MKE3DP

As you may know, I finished my RepRap recently. But here’s the thing, you never really finish a RepRap. It’s a beast in need of endless tweaking. So yeah, it’s a never-ending project (if you want it to be) and I’m okay with that. I mean, once you get to the point that it works, you can start using it to upgrade itself. How many tools can do that!?

Of course you can actually make useful things, functional things, or just pretty things. There’s a lot a 3D Printer can do. I’ve only been at it for less than a year and I’ve still got a lot to learn.

So anyway, yeah, I’m really enjoying this 3D Printing stuff… so I figured, why not share it with others? So join us for the first Milwaukee 3D Printing Meetup! We’ll be meeting on Sunday, July 1st, 2012 at 1:00pm. We won’t be at our space because we’ve partnered with our friends at UWM for this one! Show up at UWM’s Kenilworth Square East Building, 3rd Floor; Room 368 on 1925 E. Kenilworth Place.

If you’ve got a 3D Printer, bring it, or just show up and learn about them. If things go well and there’s interest, maybe we’ll turn it into a regularly scheduled meeting.

(More info? It’s also on the Milwaukee Makerspace site and you can RSVP on Facebook if you want to see who else will be there.)

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RepRap (almost there!)

MakerGear Prusa Mendel RepRap (In Progress)

My project list has had RepRap 3D Printer on it for a long time… way too long. There are a few reasons for this. One reason is that I just don’t get large chunks of time to work on it. Working two jobs, having a family, and doing “other things” keep me pretty busy. Another reason is that I get involved in other projects. Most of the other projects are short-term, quick ones. Like the Arc-O-Matic, or another Drawbot, or some weird art, or small things that take maybe a day or two (or three) but not months.

But one of the other things that may have slowed me down in this project is… fear. With so many of my projects, they tend to be within my comfort zone, or just slightly outside of my comfort zone, but not way outside of my comfort zone. The RepRap has been (at times) outside of my comfort zone. I tend to like visual instructions. You know who excels at great visual instructions? Adafruit does, as does Evil Mad Scientist Labs. That’s why I love getting kits from them, and supporting them their work.

So this fear I mentioned… at some point I think I got too wrapped up in making sure I did everything right, but here’s the thing about a RepRap, even if it is a kit, you won’t do everything right. Nope, try as you might, you’re going to screw something up. Even if you’ve built other kits, and follow all the instructions, and use the mailing list, and blog posts, and IRC, and Google+… unless you’ve done it before, you will screw something up. (Hell, you might even screw things up if you’ve done it before.) But here’s the thing to remember: part of building a RepRap is learning, and that includes learning from mistakes. Building it up from a box full of parts does one thing, it ensures you can (probably) tear the whole damn thing apart and fix it. With all these new 3D Printers coming on the market that are fully assembled, that may not be the case. That’s one of the big questions I have. Let’s say you buy a 3D-A-Ma-Jig (yeah, I made that up) from 3D-A-Ma-Jig Incorporated, and it breaks… what do you do? What about repairs? What about warranties? Do you ship it back? Take it in… somewhere? This is part of the reason I went the RepRap route, so I would know every part of the machine.

So this past weekend I got a lot done. I probably put in close to 10 hours, and I learned a lot in that 10 hours. Sure, I read blog posts, Google+ comments, and lots of poorly explained “instructions” with no images, but hey, if things blow up, I can replace them. I’m saying goodbye to fear and forging on. I may earn my Magic Blue Smoke Badge, but dammit, that’s a badge of honor, not just among RepRap builders, but hackers and makers everywhere!

So what I’m really saying is, the RepRap is really close to being done.

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Making Podcasts? Hacking Podcasts!

Maker / Hacker Podcasts

So what is the Gentleman Hacker or Lady Maker listening to nowadays in the way of podcasts? I don’t know… but I can tell you what I’ve been hearing. Here’s a round-up of some of my most recent podcast delights.

Hackerspace Digest
Recorded by the crew at Makers Local 256 in Huntsville, Alabama, the Hackerspace Digest is one of my favorites (and not just because they’ve mentioned Milwaukee Makerspace and myself a few times.) They typically talk about things happening at other hackerspaces as well as things they’ve been working on. Most of their focus seems to be US-based spaces, which is fine… we’ll get all international later. They provide ogg files for people who love freedom, and mp3 files for people who love convenience. Check it out.. Hackerspace Digest is probably one of my favorite podcasts right now.

Hack All The Spaces
I was excited to hear about a podcast from the UK! Out of Nottinghack came the “Hack All The Spaces” podcast. The members of the London Hackspace tend to talk about UK hackspaces (yeah, they are called “hackspaces” over there instead of “hackerspaces”) and ramble on about various hacking/making related topics. The audio quality still needs to improve, especially since they are no longer in the same physical location when they record. All podcasters: If you’re not using The Levelator, you should be! I often have problems listening in the car due to the difference in audio levels. (Granted, my car is pretty noisy.)

The Hackables
As long as we’re across the pond… a fairly new podcast called “The Hackables” put out two episodes (000 and 001) so far and the second (001) was better than the first (000) so that’s good! They are a motley bunch, sort of like the Hackerspace Digest crew, but with British accents and a lot more laughing. (I love British accents, and if you’re doing a UK podcast and you don’t have a British accent, you should get one!)

The Amp Hour
Alright, let’s head over to Australia and… Cleveland? The Amp Hour is two engineers talking about electronics (and other things) in a no-bull manner. I’ll admit that Dave took a little bit to get used to, but he’s pretty hilarious, and both he and Chris are smart guys. The Amp Hour gets a little too “electrical engineery” for me on occasion, but it’s definitely informative and entertaining.

Robots Podcast
Welcome… to The World of Robotics! If you’re into robotics, this is the podcast for you. It covers uh, the world of robotics… from researchers to commercial robotics companies, and the latest news and events. It’s about robots, duh. (It’s also a bit more professionally produced than a few of the others I’ve mentioned.)

Make: Talk
Our friends at Make have been talking to the makers who make the articles that show up in Make. Make: Talk is a fun series where Mark Frauenfelder interviews people about the cool stuff they do. So far they’ve all been pretty interesting to me but I think my favorite is still the one with Steve Hoefer. If you like Make you’ll probably like Make: Talk.

The Engineering Commons
Chris Gammell from The Amp Hour wasn’t satisfied doing just one podcast so he teamed up with Jeff Shelton to launch a new engineering podcast. As of right now they’ve only done two episodes, so it’s early days, but it could be one to keep an eye on.

Engineer Vs. Designer
New to me (but they’ve done nearly 40 episodes) is a podcast with an engineer and a designer which they are surprisingly calling Engineer Vs. Designer. I’ve listened to two episodes, and I’ve got plenty more I want to dig into. EvD is a pretty polished podcast, which fits them well.

So that’s my current list of “podcasts that I am listening to” right now. If I’ve missed any you think I should be listening to, or have any good recommendations, or just want to tell me what you are listening to… please do!