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Makin’ Boxes!

MakerCase

A few years ago I mentioned Rahulbotics’ BoxMaker, and I’ve used it plenty over the years when I needed to laser cut an enclosure, but when someone has a good idea, eventually someone else decides to implement their own version. (This is good!)

One of the other box making sites I’ve used recently is MakerCase, which has a few more features than Rahulbotics does, including a choice of edge joints, specifically t-slot, which lets you create cases that can be assembled with nuts and bolts, though the choice of nut & bolt sizes are a bit limiting. Still, it’s a good effort, and I use MakerCase quite often.

make-a-box is another one I’ve taken for a spin. It didn’t offer much in the way of special features, except for the fact that all the Ruby code is in github ready to be forked. (Of course if you prefer Java, look at Rahulbotics’ BoxMaker code instead. Or, check some of the other boxmaker code.)

If you’re looking for non-web-based solutions, supposedly 123D Make has a beta out with finger joints. But it’s been nearly a year and I still don’t see that option in the software. I’ve also tried this BoxMaker for Inkscape, but it just gives me errors and fails to work.

I’ve long wanted a box maker for OpenSCAD, and I did find Parametric box maker for lasercut on Thingiverse, and it’s definitely something worth playing with, though on my creaky old laptop it’s not speed demon. Still, I really like the idea of code I can download and run rather than relying on a web site to generate a box.

I’ll continue to explore box making options that work well with laser cutter and other CNC machines, but if I’ve missed an option you know about, please let me know!

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Science, Technology and the Future of Art

Blue Gears

If you happen to be near Palo Alto this month stop by the Pacific Art League to see my piece “Blue Gears” in a gallery show titled “Science, Technology and the Future of Art”.

This is the first juried exhibition my work has been in. Typically I’ve shown my work at gallery night events or more maker-style events, and I was invited by the Beaver Dam Area Arts Association to take part in their “Beyond Your Imagination” show back in January 2013, but this is a new thing.

I found that since starting grad school I’ve really been able to focus on where my work is headed, and critically think about where it fits in the world.

(Oh, and if you’re not familiar with all of this, here’s some background on my art robots.)

(Big thanks to the folks at Evil Mad Scientist for helping out with the shipping and delivery. And yes, the robot that created this was indeed controlled with a Diavolino!)

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What is Digital Fabrication and Design?

What is Digital Fabrication and Design?

I’m currently enrolled in an MFA program at UWM with a focus on Digital Fabrication and Design. So, you may be asking “What exactly is Digital Fabrication and Design?” I’ve got my own ideas of what it is, but I’m also going to explore what others might think it is, or not even realize it is.

Let’s start with checking in on the Wikipedia definition for Digital modeling and fabrication:

Digital modeling and fabrication is a process that joins design with the Construction / Production through the use of 3D modeling software and additive and subtractive manufacturing processes. These tools allow designers to produce digital materiality, which is something greater than an image on screen, and actually tests the accuracy of the software and computer lines.

The OpenDesk project has a nice short definition “Digital fabrication is a type of manufacturing process where the machine used is controlled by a computer.” There is again the reference to CNC machines, 3D printers, and laser cutters.

Both of these focus on the process and the tools used. They mention machines controlled by computers. There is some mention of design, but no mention of art. (We’ll get to that part later.)

OK, we’ve got some definitions now, and I’m sure you’ve got your own idea of what digital fabrication and design entails. Next time we’ll look at a specific example from an artist.

Stay Tuned!

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Remix ~ Improve ~ Share

CinemaPi

I was alerted to the fact that someone created a new design based on one of my designs. The Laser Cut Case CinemaPi is based on a design I created called Raspberry Pi Case (with Camera) which you might remember from this post. (Oh, if you want more info on the Cinema Pi, see the notes here.)

But wait! It doesn’t end there…

Remixes

My case is actually derived from Stacking Pi Case by CongoJoe. And CongoJoe? Not even the original creator, as he based his work on a design from Adafruit called the Adafruit Pi Box.

And Adafruit? They created the case and it’s a product they still sell, and they’ll tell you how to put it together. (And yes, they do have a newer, cheaper version if you just want a Pi case.)

Adafruit is just plain awesome, of course. They know that it’s not just about selling products, but about sharing information, teaching, spreading knowledge, and inspiring people. They get it.

This… this is the kind of world I want to live in.

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FND Improvements

Friday Night Drawbot v1

There haven’t been a lot of updates to my Friday Night Drawbot project lately, but things are picking up again.

Pictured above is version 1, which was built back in 2011, on a Friday night, in my basement. It drew circles. (And that’s it.)

Friday Night Drawbot v3

The programming got much better, and I ended up rebuilding the chassis a few times. This is what I like to call “version 3” of the Friday Night Drawbot, and is still in use today.

FND

Let’s call this version 3.5. We’ve shed the old corrugated plastic in favor of a replacement designed digitally, and created with laser-cut wood.

The front plate that holds the pen can now easily slide forward and back, and is held in place by a pair of screws and wing nuts.

FND Drawing

I started the redesign process by taking apart the drawbot and measuring things with the calipers. I then used Inkscape to create (on multiple layers) the parts needed, which consists of the main plate, bottom plate, and pen extender plate.

FND Laser Cut

Here are the pieces separated out and ready to be laser-cut, or, cut in some fashion, I should say…

Old Plastic Body

I tore apart the old chassis which was hot glued to the servo motors, and held together with rubber bands. I had to heat things up to release the glue, so it’s a bit destroyed. No loss!

FND Paper Prototype

This is a paper prototype I created with the Silhouette Cameo, which does a fine job of cutting thick paper. I often prototype cutting things with the Silhouette because, well, it’s in my basement, so I always have access to it (unlike a laser cutter.) I could easily print on paper as well, but I find that with the cutter close by and easy to use, I use it a lot. It helps to have physical things cut and in front of you sometimes.

FND Bottom

Here’s the bottom view of the laser-cut version. There’s a lot of 8/32″ hardware holding things together, mainly because SAE is cheaper than Metric around these parts. (Drat!)

You can see that the two wing nuts hold the pen extender plate in place, so it’s easy to loosen the nuts and slide things around. (The slot could probably be a little narrower next time.)

There’s also some regular nuts holding the bottom plate to the main plate to hold the servos in place. The 3mm Baltic Birch flexes a bit though, and may not be the best solution.

Pen Holder (Bottom)

There’s a captive t-nut to hold the pen in place. It’s a good idea, but poorly executed here.

Pen Holder (Bottom)

The screw does hold the pen, but again, the 3mm wood is a little thin for this to work well. It’s also difficult to tighten and loosen the screw without a screwdriver. I really need a screw that allows you to use your fingers, like the one on the Egg-Bot. I’ll probably make a 3D printed screw-thingy for this.

Detour! I often wonder/worry about mixing laser-cut stuff with 3D printed stuff, and I’m not sure why. Maybe it’s due to the recent kit design work I’ve been doing where we try to make everything laser cut, mainly due to speed and efficiency of production. In this case though, I’d see the 3D printed screw-thingy as an “enhanced” piece, so it should be totally fine. Or I could, you know, use a wing nut. (End Detour!)

Pen Holder (Side)

As mentioned, I find the 3mm wood a bit thin. This whole design is really just 2 dimensional, or maybe 2.5 dimensional if you want to stretch things a bit. I want to have the next iteration be much more 3 dimensional. I may stay with laser-cut wood for most of it, but there is a lot to explore in the design for assembly aspect of things.

FND

I may play more with this version, introducing minor improvements, or just move on to the next revision, which will be much more box-like, and move away from the flat plates.

Since I like to build things really fast, it’s hard to know what will happen next.