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CheerLight 2012

CheerLCD

Here’s my CheerLight 2012 device, which I call the CheerLCD! And what is CheerLights you say?

CheerLights is an ioBridge Labs project that allows people’s lights all across the world to synchronize, stay linked based on social networking trends. It’s a way to connect physical things with social networking experiences and spread cheer at the same time.

Much like last year, I’ve opted for a small desktop display—a USB-powered computer peripheral—rather than some giant string of multicolored lights…

CheerLCD

With the combined power of 3D printing, affordable electronics, and the duct tape of programming languages that is Perl, we’ve developed a device that informs you of what color the CheerLights around the globe are, not only with color, but with words!

(Though we’ve not yet done extensive testing, the text should be legible even by those suffering from color blindness. Accessibility, FTW!)

CheerLCD

The CheerLCD consists of a USB + Serial Backpack Kit and LCD Display from our friends at Adafruit Industries. But you can’t just have a display without some sort of thingy to display the display properly… enter the 3D Printer!

CheerTree

The CheerTree was designed specifically to hold the LCD Display. I utilized Inkscape for the design of the front plate, and then brought that shape into OpenSCAD to add the base and create an STL file for printing. (It ended up warping a bit but that just adds to the charm and aesthetic of the overall device.)

I know what you’re saying, “This is all well and good… but we need to see the CheerLCD in action!” As you wish, my friends… as you wish.

There’s some code over on github/CheerLCD, and some files on Thingiverse for the CheerTree.

Enjoy the Holiday Cheer!

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New Slider Ends

New Slider

If you saw my post about a Motorized Camera Slider, this is a bit of an update, but it’s really more about the process than the end product, so if you’re interested in that, read on!

Slider End (Original)

I was originally using the improved camera slider V2 from our pal Marcus, and it worked well enough, but I wanted something different, so I tweaked what he had.

Slider End sliced

Marcus created his original file (I think) with Alibre Design, and since I couldn’t open it, I just worked with the STL file he provided. I loaded that into OpenSCAD and grabbed a slice of it using this method.

Slider End outline

Once I had a line drawing of the original slider end, I could use it to make my own. I imported the DXF File into Inkscape, my standard for 2D (and 2.5D) illustration.

Slider End outline

In reality, the only parts I really used from the original were the approximate size of the piece, and the two holes for the rods. I could have measured things, but loading up a file as a template was easier. I guess I could have got all fancy at this point, but I just kept it simple.

New Slider End

Once I had my SVG done in Inkscape, and exported a DXF file, it was a matter of doing the old linear_extrude method, like I did for my snowflakes, etc. I saved out an STL file and I was ready to print.

Nw Slider End

Here’s what the final piece looks like. One of the issues I had with the design Marcus created was that the rods only went part way into the plastic. There were screw holes to tighten down some screws onto the rods to hold things in place, but I never put any in. They might have also helped with the twisting issue this design has, but I may explore the idea of a two-piece design that clamps tight with the plastic. Or not… the nice thing is, it’s easy to experiment.

If I wanted to, I could probably make these ends out of wood, which would require just a drill press, or maybe out of a nice heavy metal, which might require drilling, or maybe milling. Both processes are a little messy, potentially more expensive, and require equipment you might not have. The nice thing about 3D printing these is that I can iterate a design quickly, and at a very low cost. I can even make them mostly hollow to save on time and materials during testing, and then make stronger, more solid versions when desired.

Nw Slider End

You may notice the carriage has some zip ties on it. Those are holding the LM8UU linear bearings in place. My original carriage was way too stiff, and without exact alignment (which you may not get with DIY plastic parts) it didn’t slide without some binding. The bearings were 58 cents each (I got a 10-pack from an ebay seller.) The bearings are a little noisy, so if you plan to shoot video with sound, you might have some issues. (Maybe more expensive bearing would make less noise?) As for the rods, they were about $15 each (pricey compared to the other parts) from VXB.com. There are cheaper alternatives depending on length, size, quality, etc. I went with 8mm because those are standard RepRap sizes.

At some point I may play with carriage designs as well. I actually did an early version that used felt instead of linear bearings (another trick from the RepRap world) which makes things cheaper and quieter, which may be desirable in some cases. And of course, I need to revisit the whole “motorized” part of this thing.

Until next time!

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Happy Hannukah

Dreidel

Happy Hannukah, everyone! Here’s the dreidel I made. It’s not made out of clay, or even “brey” (which is lead) but it is made out of ABS plastic. You know, the same plastic that LEGO are made of. You can make your own, just grab the file from Thingiverse and print it on your home 3D printer. Don’t have a 3D printer at home? You could always swing by Milwaukee Makerspace, or maybe the next MKE3DP Meetup.

Dreidel

If you’re wondering why the top of the dreidel is a funky black while the rest is white, it’s due to switching filament colors from black to white before printing, but not bothering to clear out all the black. I do this on purpose sometimes, because it causes this interesting effect.

Also, if the handle looks weird, it’s because I broke it and then re-attached it with acetone, but did it upside down. It still turned out very nice, in my opinion!

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Still Macin’ (for now)

MacBook Pro

The phrase “I am no longer Apple’s Target Market” is one that I can identify with… and the blog post of the same name makes a lot of good points.

I’ve been using computers (mostly made by Apple) for over 30 years. Maybe I’m just a curmudgeon at this point, but I actually like being able to see the file system, and I don’t want or need some specially curated “App Store” or procedures to protect me from naughty applications I download from the big, bad Internet. I’ve been doing fine for nearly 20 years. As for people who do need such things, I understand the need, but I hope I’m not further restricted due to others and their (lack of) knowledge.

I’ve said this before, and I’ve said it again, there’s a learning curve to using computers, and I’m fine with that. There’s a learning curve to operating a motor vehicle, or a table saw, or a pencil sharpener. There should be. That’s part of life. Learning should not be looked upon as something that is a bad thing, and hey, I’m sorry, but you might have to actually learn a bit to use a computer, or table saw, or kitchen appliance. I’m not saying some things don’t need to be easier, but there’s a middle ground between ease of use, and restrictions of freedoms we once had. And easier? Hell, it’s a million times easier that it once was. Why, when I was a kid you turned on your Apple II and got a blinking cursor. No icons. No menus.

I use Apple hardware, and I use a lot of Apple software (and a lot more non-Apple software.) I also use Linux a lot. Linux has never been my desktop OS of choice, but for servers I love it. I do run some Linux desktop machines though, and they’ve improved much over the years. The work I do though, does at this time require Mac OS X.

I have a first generation iPad. I love it. It’s a great device for what it is. It is not a computer. Sometimes I wish it was a computer, but I find it very enjoyable to use as it is. I wish it were more open though. (But I wish that about a lot of things.)

Mac OS X is still my favorite desktop operating system. Is it perfect? Nope. Has it gotten better or worse over the years? Probably both. I’ve always got a terminal open with multiple tabs, which is something 95% (?) or Mac users probably don’t do.

Anyway, it’s December 2012, and I’m still using Macs (a lot) for business and personal use, and most of the time, they work well for me. I’ll let you know where I’m at some time in 2013.

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Two Square Feet of Art

M

Our story of the M begins when my friend Tiffany from While You Were Out Pet Sitting Service mentioned she was doing a charity event called Red, White & Black: 100 Square Feet of Art. If you remember the old “250 Square Feet of Art” event the Eisner used to hold (and I took part in) it’s like that. Artists create 12″x12″ boards, and they get auctioned off. So I volunteered.

I started with this letter M, in the typeface Umbra BT. I liked the 3D quality of it, and since I also love using the laser cutter at Milwaukee Makerspace, I had a plan.

M

The Photoshop mock-up was just an idea, so I re-created the letter M in Inkscape to prepare it to be laser cut. You’ll notice right now that the M in the first image and second image don’t match exactly. (I wish I had noticed at the time!)

I cut the shapes out of 1/8″ Baltic Birch plywood. My plan was to cut one board like this, and I’d the use the pieces to attach to another board, and the template piece as an assembly guide. Good idea, right? Right.

M

My next thought was, “Why waste full boards to get more pieces?” and I arranged the pieces to minimize waste. This works well for general assembly of things, but for art, maybe not so much. The pieces cut fine, but I did have to deal with kerfs, some scorching, the grain of the wood, etc. None of those things were huge deals, but they’re things to be aware of in the future.

M

At this point it was just a matter of assembly. A bit of glue, and bit of wood stain, what could go wrong?

M

There was a lot of time spent with the glue and the clamps. Well, most of the time was spent waiting for glue to dry. I obviously need another 20 spring clamps. Just for fun, this is about the time I got sick and had a work overload, so I started getting really concerned about completing this on time. (It gets worse.)

M

Here it is done! I call it “M1” by the way. An “M” for “Milwaukee” or “Mike” or “Mary” or whatever you like… or you could flip it over and make it a “W” for “Wisconsin”, etc.

I also had a nightmare time with the wood stain, though I managed to recover that by changing the piece. I learned everything I’d forgotten about staining wood in the 20 years since I’ve last done it.

M

Here’s a side view of M1 showing the dimensionality of the piece. The M is about 3/8″ thick.

M

But wait, what’s that? I still have that leftover piece that I used as an assembly template! Hmmm…

M

Yeah, here’s “M2” as it were. I figured that a perfectly nice piece of laser cut wood should not go to waste, so I came up with another idea. I reversed the color scheme of the stains on the two pieces of wood, attached the front piece to a back piece, and blammo! Another wonderful(?) piece of laser cut art.

M

I think I may actually like M2 better than M1, maybe just because of the process that created it, but hey, you be the judge, or the critic, or the bidder, or whatever. Cheers!