Tag: make

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DIY Cell Phone

Laser-cut plywood and veneer case

How much do I love this DIY cell phone? Quite a bit! I’m not trading in my iPhone for this (yet) but I love the idea of being able to order parts from SparkFun and Adafruit and dropping in a SIM card and having a mobile phone for under $200.

I can also imagine that such hardware could be incorporated into various projects where voice or text communication could come in handy. I know that some folks attach phones to balloons or incorporate them into other remote monitoring systems… so what if you could extend this simple DIY phone hardware to be exactly what you want to fit your project?

I also love many of the other projects I’ve seen from the High-Low Tech group at MIT. (If only I could have met some of the people involved with the group while I was at MIT last month!)

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Laser. Cut. Files. (Part III)

SVG file in Inkscape

NOTE: See the latest post on this subject: Laser. Cut. Files. (Part IV)

SVG file in Inkscape
SVG file in Inkscape

After my last post on the subject, Laser. Cut. Files. (Part II), I figured that I had something that worked… but then something came along that worked better!

Thanks to a comment from old pal Thomas Edwards on the Part II post:

Have you tried Inkscape Save as EPS, then Preview EPS to save PDF? (Inkscape Save as PDF might work as well, but I find Corel Draw gets messed up by fonts unless I start as EPS and then go to PDF)

I decided to give PDF files from Inkscape a try. They didn’t work. CorelDraw gets some crazy error trying to open PDF files I create in Inkscape on Mac OS X… but what did work was a two-step process!

Again, my goal is to do all of my design work on Mac OS X, typically using Inkscape, and then moving my files to the Laser Cutter PC running CorelDraw on Windows (yuk!)

PDF file in Preview
PDF file in Preview

So for now, my process is the following:

  1. Create vector art in Inkscape
  2. Save (original) file as an SVG
  3. Save (a copy of the file) as a PDF from Inkscape
  4. Open the PDF from Inkscape in Preview and Save as a PDF
  5. Copy the new PDF file to Laser Cutter PC
  6. Open a new document in CorelDraw and import PDF file

Save as a PDF (again!)
Save as a PDF (again!)

Windows and Linux users, your mileage may vary, and obviously you don’t have Preview.app, but on Mac OS X this process works for me. And as for the note in the comment from Thomas about fonts, I’d be sure to convert any fonts into outlines after I save my SVG file, but before I save my PDF file. (It’s an old print design trick.)

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The Tool at Hand Challenge

One Tool
Mark Lindquist, Dowel Bowl, Hardwood Dowels, Glue, 5 1/2″ H x 36″ D, 2011. Copyright © 2011 Lindquist Studios – All Rights Reserved

If I haven’t bugged you about it yet, I’ll be at The Tool at Hand Milwaukee Challenge with a piece I created using just one tool.

There’s a little background on it here, and a post about it here, and you can RSVP on Facebook.

But besides all that, it’s at Sweet Water Organics, 2151 S. Robinson Avenue in Milwaukee, from 1pm to 5pm on March 17th, 2012. I hope to see you there.

And here’s a sneak peek at my piece:

...

Update: Enough waiting… you can see it here: rasterweb.net/raster/projects/plasticsun/

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CNC Control Panel Progress

It’s a known problem that I take on too many projects, and that tends to make some of them drag out longer than they should… has it really been more than a month since I started this one?

Yes it has. In my UI Mockup/Diagram Apps post, I was working on a control panel for the CNC Router we have at the Milwaukee Makerspace.

First Attempt

The image above was my first attempt to hack something together. I wanted to do a layout with paper to get a good idea of the physical size of things. As you may notice, the buttons are big, and make the whole thing fairly large. Larger than I wanted. So through a few posts I connected with a fellow maker in Madison who offered me some smaller buttons…

Control Panel

Once I had the smaller buttons, I sat down with some paper and the calipers, and started measuring things, and making the new layout. These were, like the previous attempt, just some rough sketches on paper. Once my paper sketches were done, I moved on to Inkscape, and made the digital version of my control panel.

Paper Mockups

I then went back to paper, by printing out my files, to get a feel for the size and spacing of everything. I didn’t go as far as mocking up an actual 3D model, though it would have been easy with some foamcore or matte board, but it’s one more step to take if needed.

Cut Panel

And as long as I was at the makerspace for some laser-related shenanigans, I figured I’d cut a test of the control panel using acrylic. (I’d like the final done in wood, but I had some scrap clear acrylic on hand, and it’s easier/faster to cut than wood.)

As is often the case, I screwed up one bit of the file, and the lower-left cut is too large. The two holes on the right are waiting for buttons I don’t have yet. Right, make that: buttons I didn’t have yet. More buttons showed up, but they are slightly smaller, so I’ll meed to re-size things again before the next cut. Back to the old drawing application, as they say.

And hey, I better finish this project soon, because there’s talk of adding a 4th and 5th axis to the router! I don’t really mind though, because so far I’ve really enjoyed the process, and I’ve learned a lot along the way, so even if this thing is outdated by the time I finish it, I’ll just start on an upgrade. :)

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Laser. Cut. Files. (Part II)

NOTE: See the latest post on this subject: Laser. Cut. Files. (Part III)

In our last adventure, Laser. Cut. Files. I thought I had it down… sadly, I was wrong, and I’ve actually updated that post, and here’s a Part II to share more of what I’ve learned.

Inkscape DXF

This time I once again started with Inkscape, which creates SVG files. From there I export to a DXF file. This is, I guess, not ideal, but it sort of (mostly) works, so I’m still trying to perfect it. Mostly.

The issue I mentioned last time involved exporting a DXF file from Inkscape and then not being able to re-open or import that DXF back into Inkscape. I’d get some weird error, which I thought might be due to too much extension madness in Inkscape. Anyway, I ended up re-installing Inkscape and now I can open DXF files, but they just show up blank, so that’s not much better.

I did however finally find an application for OS X that allows me to easily open and view DXF files: SolidWorks eDrawings. This should help me see what crazy stuff happens to my DXF files between Inkscape on the Mac, and CorelDraw (yuk) on the Laser Cutter.

Here’s my most recent file loaded into SolidWorks eDrawings.

DXF File

Hey, look at that! I can view a DXF file on my Mac! And it was much easier than last time, where I screwed around with OpenSCAD to do it.

DXF File

But wait… as we zoom in, we can see that when the original Inkscape SVG file was exported as a DXF, it did that crazy thing again where it changes curves into lines! (Argh! I know that there are times when you want this for CNC things, but this isn’t one of them… and if I wanted them, I could do it myself. In fact… maybe I’ll just start doing it myself if I have to.)

For this control panel, it didn’t really matter, since the front of the button will be covering up the hole, but I’m still not happy with the results… And just so we’re clear, the results I want involve me doing the digital design in tools I can run on my Mac (that I like using) and then getting those files onto the laser cutter PC with minimal screwing around, and just doing my lazzoring.

A simple, clean, friction-free, non-annoying process that doesn’t involved having to mess around redrawing things in CorelDraw (yuk) because really, it seems like it shouldn’t be this hard.

Oh, and as for the Laser Cutter PC, Inkscape got installed, but I couldn’t get it to work with the Laser Cutter. Illustrator 8 was also installed, which can’t read SVG files, and couldn’t open my DXF files either. So sadly, for now, it’s that damn CorelDraw…. yuk.